Overhead Conveyor Solutions for Order Fulfillment Operations

PACLINE overhead conveyor systems, commonly referred to as monorail conveyors, offer efficiency and flexibility for delivering empty cartons and totes in distribution centers/warehouses. Overhead conveyors are utilized in split case picking, sometimes called “piece picking”, where they streamline first-mile operations and ensure ergonomic, high-throughput delivery and recirculation of empty cartons/totes. This reduces the repetitive labor of manual corrugate and tote delivery, thereby improving overall workflow and ROI.

Whether your process involves goods-to-person, person-to-goods, or downstream packaging workflows, our conveyors provide the flexibility needed to optimize space, reduce manual handling, and improve overall operational efficiency

Examples of Industries:

• Grocery
• Health and Beauty
• Hospitality

Key Benefits of Distribution Center Conveyor Systems

• Space Optimization: PACLINE conveyors free up valuable floor space by utilizing overhead space for carton/tote delivery, allowing for more efficient facility use. This enables floor conveyors to be dedicated only to the conveyance of full totes and cartons, hence reducing the required footage of floor conveyors.
• Flexibility and Customization: With modular components and the ability to handle various incline angles and tight horizontal turns, the PAC-LINE™ enclosed track conveyor can be customized to integrate with any order fulfillment solution, such as pick modules, cASRS, put walls, unit sorters, AGVs/AMRs, and zone routing.
• Efficiency and Speed: Capable of speeds up to 60 feet per minute, PACLINE conveyors ensure quick induction, delivery and removal of cartons and totes, enhancing overall throughput.
• Safety and Ergonomics: Overhead systems reduce the need for manual handling, reducing deadheading and operational expenses, and improving worker safety and ergonomics. Safety under-guarding is added to ensure operations comply with safety regulations​​​.

Order Fulfillment Conveyor Solutions

Engineered for scalability and adaptability, PACLINE conveyor systems are built to meet the demands of growing operations, providing reliable solutions for a wide range of order fulfillment needs. Whether your focus is eCommerce, retail replenishment, or other distribution operations, our systems deliver the performance and flexibility required to support your fulfillment or warehouse operations.